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Instapak® Foam-in-Place Packaging

Foam-in-Place Process

Foam-in-Place: A simple cushioning or blocking and bracing process for a variety of items in varying shapes and sizes.

1. Instapak® foam is dispensed into a carton lined with high-strength Instamate® film. 2. The Instamate® film is folded over and the product is placed on the rising foam. 3. A second sheet of Instamate® film is placed over the product and more Instapak® foam is dispensed. 4. Your customer receives your product undamaged.

Foam-in-Place Molding: A process that produces specifically designed cushions for ultimate protection and efficiency.

1. A simple wood mold is used to produce the desired cushion shape. 2. Instamate® film is placed in the mold and Instapak® foam is dispensed. 3. Your product is packaged safely in custom-shaped, engineered cushions.

Foam-in-Place Systems

Instapak® 900 Series Systems: The Most Advanced Hand-Held Foam Dispensing System

The Instapak® 901 Foam-in-Place Packaging System is ideal for mid-size packaging applications, while the Instapak® 900 Foam-in-Place Packaging System is suited for small to mid-size packaging applications. Both feature:

  • A patented, self-cleaning cartridge dispenser that delivers high quality Instapak® foam
  • Self-diagnostic controls
  • Built-in timers
  • The flexibility of adjusting the amount of foam dispensed for your application
  • All electric operation; no compressed air required.
  • Meets UL and major international product safety standards

Package Design and Testing

Sealed Air will help you find simple, practical solutions for your most challenging packaging problems. Our ISTA-certified packaging labs will design and test a sample package for your product and provide you with a detailed analysis of our findings at no charge to you. And Sealed Air will provide the best training and support services in the industry to ensure you are using Instapak® packaging effectively and economically, right from the start!


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